Antimicrobial Pet Plywood for Healthcare Partition Walls

• Customization: Available
• After-sales Service: Onsite Inspection
• Warranty: More Than 1 Years
• Model NO.: runger000159
• Material: Wood Fiber
• Type: MDF / Semi-hardboards
• Finish: Decoration Material Board
• Formaldehyde Emission Standards: E0
• Usage: Indoor
• Production Process: Semi-Dry Process
• Size: 1220*2440mm
• Thickness: 18mm
• Certification: BS, MSDS, CARB, CE, ISO
• Number of Plies: Odd-Layered Cross-Grain Structure for Stability
• Grain Direction: Cross-Grained Layers (0°, 45°, 90°) Fo
• Moisture Resistance: Waterproof (Exterior-Grade) Vs. Water-Resistant (E
• Fire Rating: Fire-Retardant Options with Special Coatings
• Bending Strength: Higher in Hardwood Plywood (e.g., Birch, Oak)
• Structural Grade: e.g., Structural 1 for Seismic Resistance
• Surface Finish (Matte, Glossy, Textured): Matte Finishes Reduce Glare
• Veneer Type: Teak, Maple, or Synthetic Veneers for Aesthetics
• Edge Sealing: Tongue-and-Groove Edges for Seamless Joints
• Paintability/Stainability: Pre-Sanded Surfaces Accept Paints/Stains
• Thermal Insulation: Natural Wood Fibers Provide Moderate Insulation
• Acoustic Performance: Effective for Sound Dampening in Walls
• Chemical Resistance: Treated with Phenolic Resins for Industrial Use
• Weight-to-Strength Ratio: Lighter Than Solid Wood But Comparable Strength
• Structural Integrity: Cross-Grained Layers Ensure High Strength-to-Weigh
• Transport Package: by Pallet Packing
• Specification: 500-800kg/m³
• Trademark: Runger
• Origin: Shouguang
• HS Code: 44123300
• Production Capacity: 50000pieces/Year

Product Description

1. Overview of PET Plywood

PET Plywood is an innovative composite material combining the structural integrity of traditional plywood with the advanced functional properties of **Polyethylene Terephthalate (PET). This hybrid material leverages PET's exceptional durability, chemical resistance, and aesthetic versatility, making it ideal for applications ranging from interior design to industrial manufacturing.  

Key Components:  
- Surface Layer: A 0.3-1.2 mm PET film laminated onto the plywood substrate. PET, a food-grade thermoplastic polymer, ensures scratch resistance, UV stability, and a smooth finish.  
- Core Material: High-grade plywood (typically birch, poplar, or marine-grade timber) with cross-laminated layers for dimensional stability.  
- Adhesive: Eco-friendly PUR (Polyurethane Reactive) or EVA (Ethylene-Vinyl Acetate) glue for seamless bonding.  

 

2. Material Properties  
2.1 Mechanical Performance
- Tensile Strength: 110-135 MPa (outperforming standard plywood by 40% due to PET reinforcement).  
- Flexural Modulus: 11,000 MPa, ensuring rigidity for load-bearing structures.  
- Impact Resistance: 6.4 kJ/m² (Izod test), suitable for high-traffic environments.  
2.2 Environmental Resistance  
- Moisture Resistance: <0.5% water absorption (IPX4 rating), ideal for bathrooms and kitchens.  
- Thermal Stability: Operates in -40°C to +120°C ranges without warping.  
- Chemical Inertness: Resists acids, oils, and solvents (e.g., withstands 10% HCl for 24h).  
2.3 Aesthetic Versatility  
-Surface Finishes: Glossy, matte, textured, or wood-grain patterns (digital printing at 4800dpi resolution).  
-Color Options: Over 200 Pantone-matched shades, including translucent PET for backlit designs.  

3. Applications  

3.1 Interior Design  
- Custom Cabinetry: Used in kitchens and wardrobes for its anti-fingerprint surface and ease of cleaning.  
- Wall Paneling: Lightweight (density: 600-800 kg/m³) and fire-rated (UL94 V-0) for commercial spaces.  
- Furniture: Curved designs enabled by PET's thermoformability (minimum bending radius: 0.6 mm).  
3.2 Industrial Uses  
- Transportation: Cabin interiors for trains and yachts (meets EN 45545-2 fire safety standards).  
- Retail Fixtures: Antimicrobial PET surfaces (ISO 22199 certification) for food-safe displays.  
- Sustainable Architecture: LEED-certified projects utilize PET Plywood's 100% recyclability.  
 

4. Technical Specifications  

Parameter	Value	Standard
Thickness Range	5-100 mm	ISO 3031
Panel Size	1220×2440 mm / Customizable	ASTM D1037
Surface Hardness	120D (Shore Scale)	ISO 868
Fire Rating	UL94 V-0 / EN13501-1 B-s1, d0	IEC 60695-11-10

5. Manufacturing Process

5.1. Plywood Preparation:  
   - Timber veneers are cross-laminated and pressed under 150°C heat.  
   - Sanded to Ra ≤1.6 µm surface roughness.  

5.2. PET Film Lamination:  
   - PET rolls are preheated to 180°C for adhesion.  
   - Cold-pressed at 25-30 MPa using hydraulic presses.  

5.3. Quality Control:  
   - X-ray scanning for delamination defects.  
   - Edge-sealing with PUR resin for moisture protection.  

6. Sustainability & Recycling
- Recyclability: PET layers can be separated and reprocessed into rPET pellets.  
- Carbon Footprint: 30% lower CO^2 emissions vs. PVC-coated plywood (LCA verified).  
- Certifications: Cradle-to-Cradle Silver, REACH SVHC-free.  
7. Case Studies

- Project 1: Tokyo luxury hotel lobby using backlit PET Plywood ceiling panels.  
- Project 2: Modular retail kiosks with snap-fit PET Plywood joints (30% faster assembly).  

8. Ordering & Support  
- Lead Time: 15-25 days (MOQ: 50 m²).  
- Custom Services: CNC cutting, edge-banding, and pre-drilled mounting points.  

9. Installation Guidelines & Best Practices
PET Plywood's flexibility (minimum bending radius of **0.6 mm**) enables seamless installation on complex geometries. Key recommendations include:  
- Substrate Preparation: Ensure surfaces are clean (<0.1 mm unevenness) and primed with epoxy-based adhesives for maximum bond strength (≥3.5 MPa shear resistance).  
- Thermoforming: Heat panels to **80-90°C** using infrared systems to achieve curvature without cracking.  
- Joint Sealing: Apply UV-resistant silicone sealants (ASTM C920 compliant) to edges in high-humidity zones like bathrooms or coastal facades.  
10. Maintenance & Longevity
Designed for low upkeep, PET Plywood requires:  
- Cleaning: Non-abrasive pH-neutral cleaners to preserve surface hardness (≥4H pencil hardness).  
- Damage Repair: Minor scratches can be buffed out with microfiber cloths and PET-specific polishing compounds.  
- Lifespan: 25+ years in indoor environments (ISO 4892-3 accelerated aging test validated).  

11. Market Analysis & Industry Adoption
- Asia-Pacific: 38% market share led by Japan and Singapore, driven by typhoon-resistant building codes (JIS A 5707 compliance).  
- Europe: 29% growth in healthcare projects using antimicrobial PET surfaces (ISO 22199 certification).  
- North America: LEED v4.1 projects prioritize PET Plywood for its 45% recycled content (USGBC criteria).  

12. Customer Testimonials & Feedback  

- Architectural Firm (Berlin): "PET Plywood reduced our museum gallery's HVAC load by 18% due to its thermal insulation properties."  
- Retail Chain (Tokyo): "Custom-printed woodgrain panels slashed installation time by 30% compared to traditional veneers."  

13. Advanced Customization Services  
- Digital Finishes: Upload patterns for 4800dpi direct printing (Pantone + RAL color matching).  
- Pre-Fabricated Kits: CNC-cut panels with pre-drilled holes for modular furniture systems (±0.2 mm tolerance).  
- Smart Coatings: Optional graphene-enhanced layers for electrostatic dust repellency (85% reduction in cleaning frequency).  

14. Technical Deep Dive: PET-Plywood Bonding Science
The material's durability stems from:  
-Nanoscale Adhesion: Plasma-treated plywood fibers create 50% stronger bonds vs. untreated surfaces (AFM-measured).  
-Stress Distribution: PET's 12% elongation-at-break accommodates plywood's natural expansion/contraction.  
-Interlayer Chemistry: PUR adhesives form covalent bonds with both PET carbonyl groups and wood hydroxyls.  
15. Industry Certifications & Compliance
- Fire Safety: Class B-s1, d0 (EN 13501-1) for public spaces.  
- Food Contact: FDA 21 CFR 177.1630 compliance for kitchen countertops.  
- Marine Use: DNV GL certification for yacht interiors (resists salt spray corrosion).  

16. Competitive Advantages Over Alternatives
- Cost Efficiency: 20% lower lifecycle cost than stainless steel cladding.  
- Weight Savings: 650 kg/m³ density vs. 780 kg/m³ for HPL, critical for ceiling applications.  
- Aesthetic Freedom: Translucent PET options enable backlit art installations impossible with traditional materials.  

Photo display of the factory: