Table of Contents
- Product Overview
- Technical Specifications
- Fire Safety & Compliance
- Design & Functional Benefits
- Installation Guidelines
- Maintenance & Durability
- Comparative Analysis
- Certifications & Sustainability
- Advanced Applications & Case Studies
- Manufacturing Process Deep Dive
- Environmental Impact & LCA Data
- Market Analysis & Competitive Edge
- Future Innovations (2025-2027)
- Technical Support & Custom Services
1. Product Overview
The Fire-Retardant PET Laminated MDF Board revolutionizes office partition systems by integrating the structural reliability of Medium-Density Fiberboard (MDF) with advanced flame-retardant PET film technology. Engineered for commercial interiors, this product combines UL 94 V-0 fire resistance, 45dB sound insulation, and customizable aesthetics to meet LEED v4.1 and WELL Building Standards.
Core Innovations:
- Fire Resilience: Halogen-free formulation delays flame spread (<25mm/min per ASTM E84), achieving 60+ minutes of fire resistance.
- Smart Office Integration: Pre-routed channels for cable management and Qi wireless charging compatibility.
2. Technical Specifications
Material Composition
| Component |
Specification |
Test Standard |
| MDF Core Density |
750 kg/m³ (±2%) |
ISO 9427 |
| PET Film Thickness |
0.45mm (±0.03mm) |
ISO 4591 |
| Fire Retardant Additive |
Aluminum Trihydroxide (ATH) 22% wt |
EN 13501-1 |
| Surface Hardness |
4H (Mohs Scale) |
ASTM D3363 |
| Thermal Stability |
Stable at -20°C to 110°C |
ISO 22088-3 |
Performance Metrics
| Property |
Value |
Standard |
| Flame Spread Index |
Class A (≤25) |
ASTM E84 |
| Smoke Developed |
<450 (Class I) |
UL 723 |
| Sound Reduction |
45dB at 500Hz-4kHz |
ASTM E413 |
| Impact Resistance |
15J (No surface cracking) |
ISO 6603-2 |
3. Fire Safety & Compliance
Fire Reaction Performance
- Ignition Resistance: GWIT (Glow-Wire Ignition Temperature) of 850°C, exceeding IEC 60695-2-13 requirements.
- Toxic Gas Emission: HCl <5mg/g, CO <50ppm during combustion (EN 45545-2).
- Structural Integrity: Maintains 85% load-bearing capacity after 30min fire exposure.
Global Certifications
| Standard |
Compliance Level |
Application Scope |
| UL 94 |
V-0 (3mm thickness) |
USA/Canada |
| EN 13501-1 |
B-s1, d0 |
EU/UK |
| GB 8624 |
B1 (Non-flammable) |
China |
4. Design & Functional Benefits
A. Aesthetic Versatility
- Finish Options: 15+ woodgrain/color variants (e.g., Urban Ash, Titanium Gray) with matte (10-15GU) or textured finishes.
- Edge Detailing: Integrated PUR sealing resists moisture ingress (swelling ≤1.2% at 85% RH).
B. Acoustic Optimization
- Sound Absorption: NRC 0.65 with optional perforated PET surfaces.
- Vibration Damping: Reduces structure-borne noise by 30% vs. gypsum partitions.
C. Ergonomic Integration
- Magnetic Surfaces: Supports whiteboard films (500+ Gauss adhesion).
- Modularity: CNC-compatible for curved walls (min. radius: 300mm).
5. Installation Guidelines
Step-by-Step Process
- Substrate Preparation: Ensure wall framing tolerance ≤2mm/m (EN 14322).
- Adhesive Application: Use fire-rated silicone (ASTM C920) at 300-400mm intervals.
- Panel Mounting: Secure with concealed T-slot clips (max. spacing: 600mm).
Tool Compatibility
| Tool Type |
Recommendation |
Notes |
| Cutting |
Tungsten Carbide Tipped (TCT) Blades |
Minimizes edge chipping |
| Edge Finishing |
120-grit Sandpaper |
For seamless joints |
6. Maintenance & Durability
Cleaning Protocol
- Daily Care: Microfiber cloth + pH-neutral cleaner (avoid abrasive chemicals).
- Stain Removal: Isopropyl alcohol (70% concentration) for ink/coffee residues.
Lifespan Metrics
| Factor |
Performance |
Test Method |
| Scratch Resistance |
10,000+ cycles (Steel Wool #0000) |
ISO 1518-1 |
| UV Fading |
ΔE ≤1.5 after 2,000h Xenon exposure |
ASTM D4329 |
| Humidity Cycling |
No delamination after 50 cycles |
ASTM D1037 |
7. Comparative Analysis
Fire-Retardant Partition Materials
| Material |
Fire Rating |
Cost (USD/m²) |
Eco-Score |
Acoustic (dB) |
| PET-Laminated MDF |
UL 94 V-0 |
38−38-38−45 |
8.7/10 |
45 |
| Gypsum Board |
Class A |
12−12-12−18 |
5.2/10 |
32 |
| Glass-Reinforced Concrete |
ASTM E119 2hr |
75−75-75−90 |
6.8/10 |
28 |
| HPL Panels |
UL 94 HB |
25−25-25−35 |
4.5/10 |
38 |
8. Certifications & Sustainability
Environmental Credentials
- Circular Economy: 100% recyclable via take-back programs (Cradle-to-Cradle Silver).
- Low Carbon Footprint: 14.2kg CO2/m² (vs. 26.5kg CO2/m² for aluminum composites).
Quality Assurance
- Warranty: 15-year coverage against delamination and fire-retardant degradation.
9. Advanced Applications & Case Studies
A. Smart Office Integration
- IoT-Ready Panels: Embedded NFC tags enable touchless control of lighting/HVAC via smartphone apps.
- Case Study - Tech Campus (Silicon Valley):
- Challenge: Retrofit 10,000m² open-plan office with fire-safe, soundproof partitions supporting IoT infrastructure.
- Solution: 25mm fire-retardant PET-MDF panels with pre-installed RFID tags and cable ducts.
- Outcome: 35% faster post-fire evacuation (simulation data), 28dB noise reduction between workstations.
B. Healthcare Compliance
- Infection Control: Silver-ion infused PET surface achieves 99.9% bacterial reduction per ISO 22196.
- Case Study - Hospital Renovation (Berlin):
- Requirement: Fire-rated ICU partitions (EN 13501-1 Class B) with daily disinfection compatibility.
- Implementation: Antimicrobial PET-MDF boards cleaned with 70% ethanol twice daily.
- Result: Zero surface degradation over 18 months; passed EN 45545-2 toxicity tests.
10. Manufacturing Process Deep Dive
Stage 1: Fire-Retardant MDF Production
| Process Step |
Parameters |
Quality Checkpoints |
| Fiber Blending |
ATH 22%, Urea-formaldehyde 8% |
Moisture content ≤6% |
| Hot Pressing |
180°C, 25MPa, 240s |
Density tolerance ±2% |
| Cooling & Conditioning |
24h at 20°C/55% RH |
Warpage ≤1mm/m |
Stage 2: PET Lamination
| Process Step |
Parameters |
Quality Checkpoints |
| Corona Treatment |
50W/m², 20m/min |
Dyne level ≥38mN/m |
| Adhesive Application |
120g/m² PUR (open time 8min) |
Bond strength ≥2.8MPa |
| Lamination Press |
110°C, 0.8MPa, 90s |
Delamination ≤0.1mm edges |
11. Environmental Impact & LCA Data
Carbon Footprint Breakdown
| Lifecycle Stage |
CO Emissions (kg/m²) |
Reduction Strategy |
| Raw Material Extraction |
9.1 |
40% post-industrial wood waste |
| Manufacturing |
4.3 |
Biomass-powered thermal oil heaters |
| Transportation |
1.9 |
Regional sourcing (<300km radius) |
| End-of-Life |
-2.7 |
95% recyclability via pyrolysis |
Eco-Labels & Certifications
| Certification |
Criteria Met |
Valid Regions |
| Cradle-to-Cradle Silver |
Material health, recyclability |
Global |
| Blue Angel (DE) |
VOC <0.3mg/m³ |
EU/Asia |
| LEED v4.1 MR Credit |
38% recycled content |
Worldwide |
12. Market Analysis & Competitive Edge
Global Demand Trends
- Fire-Safe Interior Market: Projected to grow at 7.8% CAGR (2024-2030), driven by stricter codes like NFPA 101-2024 and EN 13501-2.
- Cost-Benefit: At 38−38-38−45/m², PET-MDF offers 60% cost savings over mineral core composites (95−95-95−120/m²).
Competitor Benchmarking
| Competitor Product |
Fire Rating |
Sound Insulation (dB) |
Warranty |
| Gypsum-PET Composite |
Class A (ASTM E84) |
32 |
5 years |
| Aluminum Honeycomb Panel |
UL 94 V-1 |
28 |
10 years |
| Our PET-MDF Board |
UL 94 V-0 |
45 |
15 years |
13. Future Innovations (2025-2027)
Q2 2025:
- Self-Extinguishing Coating: Nano-encapsulated flame retardants release CO2 upon heat exposure (patent pending).
Q4 2026:
- Phase Change Material (PCM) Integration: Regulate office temps (18-24°C) with 15% HVAC energy savings.
2027:
- Self-Healing Surfaces: Microcapsules repair scratches ≤0.3mm depth using sunlight activation.
14. Technical Support & Custom Services
- Digital Twin Modeling: Upload floor plans to generate fire escape simulations and acoustic heatmaps.
- Prototyping Lab: 72h rapid sample service with 15+ edge profiles and 5 fire-retardant grades.
Product display:
Photo display of the factory:
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